Kurt's new pneumatic Zero-Point clamping system runs on existing shop air readily available in every machine shop. The Kurt DockLock Airline system is a high precision system which can reduce set-up time over 90% by rapid change-out of large and small machine fixtures. The Kurt DockLock system features a tapered plug design to aid in positioning and clamping in one easy step even when the pallet has slight tilt.
Kurt zero-point system uses a form-fitting clamping design with self-locking clamp segments and tapered plug design which creates a powerful, 3-surface contact and lock-down force pulling the plugs all the way into the cylinders.
The system design prevents vibration and tilting with the lock-down force. This a vitally important feature for 5 axis machining and horizontal CNC's which can induce an enormous amount of force on the holding system. The system uses 2,880 lbs. of pull-in force and 9,000 lbs. of retention force to securely hold the docking system in place.
The system is comprised of flanged cylinders, tapered plugs which can be easily incorporated into a machine shops fixturing systems as needed. Or they can be integrated into preconfigured base plates and pallets available from Kurt.
Additional standard features of the DockLock system include air-blast cleaning to remove debris from the flange, compact tapered plug design, mechanical clamp and air unclamping, and pallet monitoring ports for adding sensors.
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