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December 08, 2021 - Volume 15 Issue 12
  Featured Sponsor
Image - 5 Axis Parts on 3 Axis Machines Without Ever Unclamping Workpiece 5 Axis Parts on 3 Axis Machines Without Ever Unclamping Workpiece

Creativity coupled with tooling knowledge is the fast track to innovation. Erik Hardy, an engineer and race car driver, designed a process to machine complex uprights both LH & RH on his 3 axis VMC without ever having to remove the workpiece from the clamp, accomplished by precisely indexing the fixture 7 times. The Mitee-Bite ID Xpansion™ Clamp used in this application provides over 10,000 lbs. of holding force allowing aggressive machining from the very 1st OP.


Erik Hardy/Instagram | Follow for Mitee-Bite Updates | Mitee-Bite Products


Image - Happy Holidays! A Holiday Message from the Editor

A year ago, I began this message: "2020……it's almost over."

Will it help with climate change if I recycle the same message? Just kidding. But it's safe to say, a lot of us will be glad to put 2021 in the rear-view mirror as well.

As this year comes to an end, many folks are still dealing with the same pandemic issues -- along with some new issues that emerged over the last 12 months -- including a vaccine mandate.

As we head into 2022, companies with 100 or more employees are deciding how best to handle a federal mandate -- if it is ever actually implemented. That's certainly the case for many manufacturers in our machine tool/metalworking industry. Our hope is that whatever decisions are made, no more employees will lose their job or livelihood.

In addition to never-ending pandemic issues, manufacturers will also need to deal with the rising energy costs, increasing inflation and the ongoing supply chain problems. As many began the process this year, they'll need to continue to improve their agility and re-assess the viability of their supply chains to cope with a similar crisis in the future.

But maybe more critical than that, manufacturers will need to continue their efforts to address the lack of skilled workers. Sadly, our country continues to have a high number of job openings and a high number of unemployed -- at the same time.

But wait! This is becoming a truly depressing HOLIDAY message. It's not all doom and gloom!

Smart Factory initiatives are more and more prevalent and can now be found not just in the large plants but even in some of the smallest job shops. Additive Manufacturing/3D Printing, Robotic Automation, Digital Manufacturing, and Artificial Intelligence remain at the forefront of innovation.

Despite cancellations and lockdowns still happening in some parts the country, trade shows returned in 2021 and will likely be back in full force in 2022 with the highlight being the return of IMTS in September.

And, as always, Nelson Publishing will be here to cover IMTS and everything else happening in our industry. Our eNewsletters -- Tooling & Production (T&P), Modern Applications News (MAN), and the Manufacturing Center Product Spotlight will continue to bring you the very latest news, product announcements, and success stories from the metalworking world. MAN begins its 55th year in January while T&P embarks on its 87th year of serving the machine tool industry!

The staff at Modern Applications News would like to send our best wishes and prayers to all of you who have persevered through another tough year. We hope that your spirit is renewed with a Merry Christmas, a Happy Hanukkah, or a Happy New Year celebration! Our wish is that you're able to find joy while spending quality time with your family and loved ones over the holidays.


We have continued our tradition of putting together our "Best of" issue. We have compiled two lists from 2021 -- the Top 10 Most Read Features and Top 10 Most Read Product Spotlights -- as judged by our readers. We hope you enjoy these stories and catch some helpful information you may have missed the first time around. Again, we want to thank you for your loyalty to our publications and we'd like to wish you a safe, successful, and prosperous 2022!


Happy Holidays!

Bob West

Associate Publisher/Managing Editor MAN/T&P


  Featured Sponsor
Image - Blue Laser Technology: Renishaw Expands Range and Improves Repeatability of On-Machine Tool Measurement Solutions Blue Laser Technology: Renishaw Expands Range and Improves Repeatability of On-Machine Tool Measurement Solutions

The latest evolution of the non-contact tool setter, NC4+ Blue, features an ultra-compact design and is now available in four sizes, with operating gaps ranging from 55 mm to 240 mm. Measurement repeatability has also been improved across the range, now down to +/- 0.5 micron on smaller separations.


Learn More


  "Top 10" Most Read Feature Articles
Image - Watch AR-15 Bolt Machined in One Operation Watch AR-15 Bolt Machined in One Operation
Using a universal turn/mill, Eurotech machines an AR bolt in less than 4 minutes.
Full Article
Image - Probing for an Answer Probing for an Answer
When Australia-based machine shop, Hammond Engineering, found that manually setting workpiece positions was time consuming and difficult to repeat, it looked to the potential of on-machine probing. Since using Renishaw's OMP40-2 optical transmission probe, the company has experienced faster set-up times and higher levels of productivity.
Full Article
Image - California Shop Employs 2 Cobots to Operate CNC Machines and Increases Production Time by 76 Hours per Week California Shop Employs 2 Cobots to Operate CNC Machines and Increases Production Time by 76 Hours per Week
A screw CNC machine shop making two million parts per month, Swiss Productions gained a competitive advantage by implementing two OB7 cobots on their CNC mills to eliminate idle spindle time and maximize production.
Full Article
Image - Creative Fixturing Solves Big Problem Creative Fixturing Solves Big Problem
Akron Gear & Engineering of Cleveland, Ohio had a problem to solve -- how to vertically hold a large one-ton ring while their vertical turning lathe (VTL) was down -- and the customer needed the part ASAP. Working with the Engineers at Mitee-Bite Products in Ossipee NH, they came up with a solution. And less than 10 days after the initial call, Akron Gear was making chips.
Full Article
Image - "Turning is My Life:" Shop Owner Turns a Hobby into a Successful Business "Turning is My Life:" Shop Owner Turns a Hobby into a Successful Business
Wiesenfelden is a small, tranquil city in Bavaria, and the home of Edelstahl WM GmbH's new production facility, which was built at the beginning of 2020. With a wide range of equipment, the shop now handles multiple processes, including turning, milling, welding, grinding and measuring. Recently, the company purchased a new M35 MILLTURN from WFL to strengthen its focus on complex parts and to help them win future orders.
Full Article
Image - Firearms Manufacturer Runs on "Field of Dreams" Philosophy Firearms Manufacturer Runs on "Field of Dreams" Philosophy
Most CNC job shops and manufacturing contractors secure work before purchasing new machines. Typically, this method makes it easier for management to schedule jobs on specific machines and allows for more flexibility. But an entrepreneurial father and son team had a different idea.
Full Article
Image - Cincy Contract Manufacturer First to 3D Print Superalloy Parts on Velo3D Machine Cincy Contract Manufacturer First to 3D Print Superalloy Parts on Velo3D Machine
Cincinnati-based Vertex Manufacturing recently purchased a second end-to-end additive manufacturing solution from Velo3D -- this machine dedicated to the superalloy Hastelloy-X. Vertex officials believe they now have a distinct advantage with the capability to 3D print aerospace, defense, and energy parts in this high-performance material.
Full Article
Image - 3-Man Shop Invests in 5-Axis and Doubles Its Work in Two Months 3-Man Shop Invests in 5-Axis and Doubles Its Work in Two Months
T&C Concepts, a family-owned machine shop in the Seattle area, recently added a GROB G350 5-axis machine to its existing portfolio of machining, welding, and 3D printing equipment. It's helping them reach their goal to be a one-stop shop for their customers.
Full Article
Image - Tier-Two Auto Supplier Switched End Mills and Saved Five Grand on Every 500 Parts Produced Tier-Two Auto Supplier Switched End Mills and Saved Five Grand on Every 500 Parts Produced
SB Dezigns (North East, MD) successfully implemented new Emuge End Mills and a FPC Milling Chuck to save 62% in costs on a high-performance shifter part machining application for the racing industry.
Full Article
Image - Carolina Fab Shop Installs Predictive Software and Solves Problem of Continuously Making Bad Parts Carolina Fab Shop Installs Predictive Software and Solves Problem of Continuously Making Bad Parts
"Previously, we would often lose a third of our shift's worth of parts, not to mention spending at least an hour sorting through parts to identify the scrap. Since using the MachineMetrics' predictive tool breakage technology, that waste has been eliminated. The savings at our Swiss turn machines has been monumental to say the least."
Full Article

  Featured Sponsor
Image - Meet Universal Robots' Heavy-Lifter Meet Universal Robots' Heavy-Lifter

Universal Robots' UR16e cobot is built for heavy duty tasks like machine tending, material handling, packaging, material removal, and screw and nut driving applications. It handles an exceptional 16 kg of payload that is especially useful for carrying heavy end of arm tooling. The cobot can lift multiple parts in a single pick, making tasks much more efficient by achieving shorter cycle times.


Learn More


  "Top 10" Most Read Product Spotlights
Image - Gundrilling Machine Used to Make New All-Electric F-150 Truck Gundrilling Machine Used to Make New All-Electric F-150 Truck
View This Product
Image - World's First Inverted Machine Tool World's First Inverted Machine Tool
View This Product
Image - Enhanced Cobot's 25% Greater Payload Allows for Heavier Workpieces When Machine Tending Enhanced Cobot's 25% Greater Payload Allows for Heavier Workpieces When Machine Tending
View This Product
Image - No Drip Nozzle Provides Even Flow of Liquid for Marking, Lubricating, Rinsing and Cooling No Drip Nozzle Provides Even Flow of Liquid for Marking, Lubricating, Rinsing and Cooling
View This Product
Image - 12-Axis Swiss-Type Lathe Perfect for Large-Diameter Machining 12-Axis Swiss-Type Lathe Perfect for Large-Diameter Machining
View This Product
Image - First Four-Fluted Drill First Four-Fluted Drill
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Image - Made in America Affordable Drilling Units Perfect for Light Metal Components Made in America Affordable Drilling Units Perfect for Light Metal Components
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Image - Kano Laboratories Refreshes Iconic Kroil Brand -- Launches New Website Kano Laboratories Refreshes Iconic Kroil Brand -- Launches New Website
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Image - World's Smallest Robot Arm -- Fits in Palm of Your Hand World's Smallest Robot Arm -- Fits in Palm of Your Hand
View This Product
Image - First Permitted 3D Printed House Hits the Market First Permitted 3D Printed House Hits the Market
View This Product

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